ROBOT BASE PLATE WELDING AND DOOR CUTTING COMBINATION MACHINE

MODEL: RW-DC120/300

Application:

The welding system are applied for light pole base plate welding production. By real time communication between robot and welding power, according to different welding position to gain good quality welding seam,.

This machine has six major applications in the production of street light poles, as follows:

• CNC cut flat of the pole bottom ,
• Positioning and assembly of the bottom plate,
• Welding the inner and outer seams between the bottom plate and the pole,
• Welding the base plate stiffener,
• CNC electrical door cutting
• Door frame welding

Suitable for conical poles, round poles, octagonal poles, polygonal poles, equal diameter poles

Main parameter:

The general layout is as following:

Proprietary features:

1. This machine integrates six functions, which can be completed in one loading and unloading. CNC cut flat of the pole bottom, the positioning and assembly of the base plate, the internal and external welding between the base plate and the pole, the welding of the bottom plate stiffener, the electrical door cutting , and the door frame welding . The material flow and loading and unloading time between independent processes are greatly reduced, and the production space is saved.
2. With pole expansion function, eliminate the gap between the inner hole of the base plate and the pole, and realize automatic welding smoothly
3. With the function of automatic placement and welding of the stiffener
4. It adopts Japanese Kawasaki Heavy Industries robot with good operability and excellent quality.
5. Adopting famous welding power source, good welding seam quality and high welding efficiency
6. The positioner has a large turning angle, which can realize the most reasonable angle welding
7. Beautiful welding shape and high reliability
8. The CNC cutting of the light pole door , the cutting shape can be circle, square, rectangle, oval, etc. Any graphics that can be drawn by computer CAD can be cut by the special software that comes with the machine.
9. The cutting source is automatic plasma, so the cutting speed will be very fast, and the cut will be smooth and round
10. Due to the use of the Hypertherm Powermax plasma source and cutting gun, the cutting gap is relatively small, and the cut pieces can be used as door covers
11. After the electric door is cut, if the door frame needs to be welded, the robot can complete the automatic welding of the door frame. And the door frame welding needs to be equipped with the laser positioning function
12. The entire machine is designed in the form of a one-way assembly line. The poles are stacked on the left side of the machine. The operator can move one by one to the right to complete the welding, and the welded poles are stacked on the right. The pole moves and rises, no crane is required, and the labor intensity of the operator is low
13. Save a lot of labor costs
14. Can adapt to long hours of work throughout the day

Option Items:

Door cutting plasma: Hypertherm Powermax45,suggestion max. thickness 8mm. Option: Hypertherm Powermax65,suggestion max. thickness12mm.

The maximum pole diameter is 400mm, and square tube maximum size 350x350, the electric chuck inner diameter 620mm, suitable for 5G heavy pole (as 500kg) , Base plate max. diameter 700mm , or square base plate 700x700mm

3. flat surface type cutting + pipe type cutting (4 axis)

4. On the square tube, there are 2 stiffeners on one side. A stiffener device is required, which can be moved up and down, suitable for different positions of the stiffener
5. The laser positioning function is configured for welding the position and size of parts. The consistency is poor, about more then 1mm. Because the purchased door frame has the same size different, it is recommended that the door frame welded should be equipped with the laser positioning function.
6. If the small end position is a square tube, the small end support cannot be rotated, and the support type needs to be changed. Add the 12-meter guide rail and the movable support of the small end to improve the accuracy of cutting and welding. It is suitable for round poles, square tubes, and octagonal poles. The small end support is servo synchronous rotation. In this way, it is no longer necessary to make a tooling fixture that turns square to round.
7. pole bottom expansion tool
8. stiffener tool
9. Spare parts for Robot welding
10. Spare parts for plasma cutting
11. Networked production data system, the machine is connected to the Internet in the customer workshop,

Function (1):

can provide production management data: power on time, welding time, cutting time, non welding time, production quantity, etc

Function (2):

After the machine is connected to the Internet, the machine supplier can assist the customer in remote fault diagnosis and remote parameter adjustment. Convenient for customers to quickly resume production.

Similar photos

Robot welding system

1. Kawasaki Robot BA006N (Japanese brand)

BA series is a series of robots developed for welding specially. It is designed for welding specially. It is easy to operate and can achieve skilled welding operation through simple teaching operation. A touch LCD color display screen with excellent visual effect and easy operation is installed on the teaching device. Robot welding machine only need a cable connection, can classify welding conditions of storage, and one key call.

Kawasaki BA series robots use E01 control cabinet, compact shape, suitable operation system, rich functions, easy maintenance and high scalability. 6.5 inch color LCD screen, touch screen 640 x 480 pixels. Backlighting is used to make the LCD screen easier to see. The operating system adopts WINDOWS CE. The drop-down menu is used for window display, which makes the editing process simple and easy

Range of action

Introduction Collision Preventer of Welding Torch

The 350 welding torch system is a CO2 welding torch, which is commonly used for arc welding in Asia.

The replaceable gun neck welding gun system has the advantages of high rated value and high duty cycle: intelligent interface can realize fast maintenance and repeatable positioning functions, and shorten downtime

The welding gun system has a variety of gun necks and holders for all common machine joints to choose from.

Advantage

(1)Typical Asian CO2 welding design

(2)Replaceable gun neck can shorten equipment downtime and reduce maintenance and repair costs

(3) Optimal temperature characteristics ensure long service life of wearing parts

(4) High-quality cable assemblies ensure a long service life of the system

(5) Rugged welding torch structure can achieve high collision stability

Wuxi CMC machinery Co., Ltd. is located in wuxi, Jiangsu province, near Shanghai, which is specializing in designing, manufacturering, sales and service of light pole machines.

Our company has own unique technology and good customer base in the development and production of light pole machines complete line. Our main products include cut to length line, CNC tandem hydraulic press brake, base plate welding machine, CNC light pole door cutting machine, high mast assembly & straightening machine, CNC portable flame cutting machine, gantry type welding machine for high mast, steel plate slitting machine, light pole shut-welding machine, hot dip galvanizing equipment and so on.

Our self-developed cut to length line, output from steel coil to isosceles trapezoidal plate directly. It has high automation, fast speed, and obtained the national new practical patent. Based on CNC tandem hydraulic press brake, we have made many improvements, making the machine especially suitable for the rapid and efficient production of light poles. To meet customers’ demands, we developed CNC light pole door cutting machine, base plate welding machine, automatic double / four head drilling machine, high mast automatic welding machine, etc.. we continuously optimize and improve our products to meet the light pole industry. It greatly changes the situation of manual work and improve the quality and efficiency of light pole production.    

More than 80% of our products are exported to overseas markets, such as Thailand, Malaysia, India, the United States, Mexico, Brazil, Russia, Latvia, kazakhstan, Algeria, Egypt, Ethiopia, the Middle East, etc.

Our engineers have rich experience in installation and commissioning abroad, good skills in English communication, technical skill and remote service ability to solve problems.

After years of running, we have become a team with innovative working habits, close cooperation with each other, holding the key technology of light pole machines, growing up to a 100% trustworthy team.

More than light pole machine produciton, we also set up a joint venture named Jiangsu XinLingYu Intelligent Technology Co., Ltd. in Xuzhou city, Jiangsu province in 2017 year. It fabricates hot dip galvanizing line/equipments, can meet customers' requirements of anti-corrosion treatment for light pole and high mast pole. Based on years of experience and knowledge of the original hot-dip galvanizing, we continue to develop and innovate the HDG process. It has reached a very advanced technical level. We have supplied both light pole machines / lines and hot-dip galvanizing lines to multiple customers.

At present, our company runs very stably, has good financial condition and step in a strong growth period.

We hope to establish a good relationship with more customers, develop and make progress synchronous.